Applicationt:
Universal
Production Description:
Touch screen
closed loop controling
PLC, stability flame
Safe and Effective
Enviroment protected
Polyolefins require an effective method of pre - treatment prior to further applications such as paint or adhesives. The use of a carefully controlled gas flame is a highly efficient and cost effective method of changing the surface tension. Excited ions in the flame react with the surface of the substrate and dramatically increase the dyne level.
Manufacturer of Industrial
Gas burner Systems
Flame Treating
Plastic
Web treatment
Heating
Singeing
Curing
Drying
Branding
Searing
Baking
Flame Treatment - Principal criteria
Benefits
Enhanced Adhesion
Increased productivity
Reduced reject rate
Economical production
Surface Tension Comparison Before and After Flame Treatment
Plastics
Benefits
Improved print and label durability
Reduced reject rate
Enhanced product quality
Main Applications
Bonding
Labeling
Printing
Automotive
Benefits
Increase product quality
Reduce reject rates
Eliminate adhesion failures
Avoid costly solvent based primers
Dramatically reduce factory
emissions
Main Applications
Bumpers
Instrument panels
Spoilers
Wheel Trims
Mirror covers
Head Lamps
Converting/Printing
Benefits
Enhanced Carton integrity
Prevents de lamination
Eliminates pin holes in laminate
preventing cross contamination
Enhanced adhesion
Film
Benefits
High adhesion properties
for printing and coating
Main Applications
BOPP
OPP
Flame
Surface Energy
Flame Polishing
Benefits
Removal of unwanted burs
& flash
Smoothing of edges
Smooth surface finish
Suitable for Injection
Molded components
Anti Flecking
Benefits
Removal of forming oil & Grease
Pre warming of surface
Suitable for Tin, aluminum, steel
sheet
Anti Flecking flame profile
Specialist gas flame treater stations with automatic functions for optimum process control.
Change in surface tension
Main areas to apply technology :
Bumpers, Dash boards, Air bags, Wheels trims, side moldings and more
No adverse affects
Cross Hatch test no paint removal (Bumpers)
No lifting of covering / Blisters (Dash-boards)
No V.O.C. Emissions
No contamination, such as ozone No discoloration
Combustion conditions - Air / Gas ratio
•The burner to substrate gap
•The dwell time of the substrate in the flame
•The substrate
•Mechanical handling
NewReal can provide flame treater stations tailored to a customers needs such as.
• PLC and HMI type PLC
• Burner type and size
• Overall capacity output
• Build standards as per local regulations
• Equipment layout
• Interlock with Robot and production line