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Production Description:
making dry cylinder and piston ring by hollow profile of cast iron ,the use of melted iron could increase a time (fromm 25%-50%)
Application fields: FieldPart name machine toolsleeve ,upright column ,clamp ring Oil and Gasguide sleeves ,sealing ring, sliding sleeve Industrial machineries axis sleeve, gear, kawa, wear-resistant sleeve, grinding sleeve Oil drillingdrillable packers/drillable bridge plug, suction vitta Railway vehicle bogie bush, braking system bushing Metallurgical equipmentcasting lift tube ,suction tube, thermocouple protect tube Air-condition compression machinerolling piston ring Automotivedry cylinder liner, piston ring, steering pump stator, gear Tractorshippingdry cylinder liner, piston ring, steering pump stator, gear Mine mechinanismwear resist sleeve, engine cylinder
Advantages: a: High density microstructure, outstanding comprehensive mechanical property The cooling intensity provided by Continuous casting mold is the average of 30 times than sand casting, and is 5 times the average than centrifugal casting. Strong cooling bring strong phase change, so that increased the melt of austenite and graphite spherical nuclear number (400-600/ mm2, while the sand-cast 100 of the graphite / mm2), to ensure that the detailed metallographic Organization. b: Pure chemical composition Melted iron in the holding furnace, the dross floated will be removed artificially, the high-density molten iron will sink, and then through U type channel bottom-up into the mold, so there is no impurity and gas come coercively. c: Adequate and timely feeding function When the molten iron concreting in the mold, the volumetric shrinkage arising from liquid / solid phase transition was fed in time by the center of the liquid feeding, so shrinkage situation won’t arise, thus it has excellent mechanical properties. d: Compared with the centrifugal cast pipeThere is no concentration gradient of alloying element distribution between the inside and outside layer of the wall;carbon, sulfur, phosphorus and other elements of light metal will not aggregate to the inner wall layer to form a black spot, White Spot, cloud spot abnormal Microstructure; and the wall cavity center does not exist osteoporosis, trachoma, porosity and other casting defects. e: Compared with sand casting There is no slag, clamping sand, porosity, shrinkage defects; ideal graphite morphology, finer microstructure; in the same conditions of alloy composition, mechanical properties is higher than the grades 1-2. f: For gray cast iron and gray iron alloy materials, we can get uniform structure composition, and avoid the horizontal continuous casting bar always exist soft liquid core problem eccentric, and ensure the production of wear-resistant ring hole on the inner parts have high hardness. g: Compared with casting sand-cast semi-pipe, horizontal continuous casting cast ring sets; cylinder parts can get 30-70% material savings. h: Providing the best original organizations for Isothermal quenching ductile iron (that is, the well-known foundry industry ADI) Microstructure: Gray iron: Small flake graphite (external layer is small D-type graphite, internal is small A-type graphite small) Matrix structure: ferrite + pearlite Mechanical Properties: σb = 150-380Μpa, HB = 150-350, E = 1.1-1.7 * 105Mpa Ductile Iron profiles: the ball of the rate 1-2 class, more than 7 class for the ball diameter, ball number 400-600/ mm2 Compared with sand casting, when the same strength, elongation increased by 50 - 100%. Austempered Ductile Iron (ADI): σb ≥ 1200Μpa, δ ≥ 2%, ak ≥ 45J/mm2 The products are successfully developed by Xi’an University of technology and Shaanxi Tongxin Continuous Cast Tube Tech Co., Ltd. That is to fill the market gap profiles of continuous casting of cast iron profile at home and abroad, if they are used to make ring sets, sleeves ,cylinder with high-performance machine parts, and under the premise of mechanical property equivalent to or better than the Horizontal Continuous Casting of solid material, will save materials 30 - 70%. Welcome to this website